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Automating A/pH Sensor Production for Dialysis Consumables at Commercial Scale

Abstract macro detail of chemical pH sensor strips with iridescent purple liquid droplets and warm amber crystalline lamination patterns

From Manual Pilot Line to Fully Automated, Hands-Off Manufacturing A medical device company developing dialysis consumables needed to transform a slow, labor-intensive sensor production process into a scalable, automated manufacturing line capable of meeting commercial demand. Ascential redesigned the sensor chemistry pattern, engineered a complete end-to-end production system, and delivered a fully automated line that […]

Transforming a Manual Lab Process into a High-Volume, Precision Manufacturing System

Abstract macro of suspended DNA calibration strands and pipette droplets mid-flight with deep violet double-helix structures and warm amber liquid spheres

Oligo Synthesis System: Factory Floor Automation for DNA Strand Production A medical device company needed to automate manual lab processes for producing unique DNA calibration strands used in sequencing equipment. The program required a full journey from concept and prototyping through hardware, software, user interface design, supply chain development, verification testing, manufacturing, and after-market support. […]

Transferring a Legacy Urological Device Production Line to the EU With Zero Disruption

Abstract long-exposure motion blur of medical manufacturing line equipment in transit with deep violet machinery silhouettes and warm orange freight light trails crossing geographic distance

From Fragmented Legacy Program to CE-Compliant, Fully Operational EU Transfer A Fortune 100 medical device manufacturer needed to transfer a legacy U.S. production line for a single-use urological diagnostic device to a European Union facility without interrupting ongoing operations, compromising product quality, or missing regulatory milestones. Ascential assumed end-to-end ownership of the program and delivered […]

Sustaining a High-Throughput Genomic Analysis Platform for Long-Term Market Success

Close-up of a DNA double helix with glowing strands and particles

From Concept to FDA Breakthrough A precision diagnostics client sought to dramatically reduce the time required to identify effective antibiotics for critically ill patients — without sacrificing accuracy or throughput. Ascential delivered a three-instrument automated system that achieved FDA Breakthrough Device Designation. Faster reagent dispensing across the full testing workflow 0 x Increase in throughput, […]

Automating Oligonucleotide Synthesis for Scalable, Standardized Production

Two reflective ornaments with purple and gold bokeh background

From Concept to FDA Breakthrough A precision diagnostics client sought to dramatically reduce the time required to identify effective antibiotics for critically ill patients — without sacrificing accuracy or throughput. Ascential delivered a three-instrument automated system that achieved FDA Breakthrough Device Designation. Faster reagent dispensing across the full testing workflow 0 x Increase in throughput, […]